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True Down Time Cost Analysis - 2nd Edition

Ebook By Don Fitchett and Mike Sondalini

"Costing methods & techniques for manufacturing processes to offer the greatest return on capital employed (ROCE)." 

benchmarking manufacturing process based on true down time cost

Down Time Sample - Contents

True Down Time Cost Analysis - 2nd Edition Ebook
ESBN: F36-047B-2151-10B2
Description:  

True Down Time Costs Analysis focus on costing methods and costing techniques that quantify like activities that previously fell under the indirect cost definition, like the hidden cost of outsourcing, warranties, etc. This technique is a must for bottleneck management, but also should be applied to piece manufacturing and even other industries.

Authors Don Fitchett and Mike Sondalini coauthor the extension of the original Ebook "The true cost of manufacturing down time" (ISBN 1-933047-15-1). With this second edition also comes an action plan to utilize existing shop floor data collection to monitor the many manufacturing processes and associated costs. 

'True Downtime Cost Analysis (TDC)' is the final piece to the lean manufacturing puzzle and a great cost justification tool for maintenance managers and production managers, right up to general managers, to make changes in their operations that move their companies toward using better practices.

The OEE and TEEP chapter discuss this benchmarking process tool from a return on capital employed (ROCE) point of view. In line with the "True" perspective of this Ebook, the authors clarify the proper use of  OEE and TEEP. The action plan chapter ends with a detailed example plan followed by an additional example of implementing TDC in your facility to it's fullest extent.

"The TDC method used reveals many cost saving opportunities that would not be evident using standard time and material cost tracking methods that hide many costs under the indirect cost definition."

Extracts and summaries from this 102 page Ebook have been published as industrial engineering articles in many engineering and management journals as well as industry websites throughout the world.

(Control Engineering, Instrumentation and Control Journal, Facilities Engineering Journal, Pumps & Systems Magazine, Pharma Manufacturing Magazine, Hong Kong Engineer, and more ...)

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Price:  US$29.95

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Table of Contents

  • Introduction to True Down Time Costs (TDC)
  • Getting Started with OEE and TDC.
    • Prioritize:
    • Analysis:
    • Set up OEE and TDC Plant-Wide
  • Overview Of The Metrics
    • Cost Factors Overview
  • A Closer Look at Equipment Categories
    • Cost
    • Data Collection
    • People
    • Product
    • Start-up
    • Bottleneck-Factor
    • Sales Expectation
  • A Closer Look at Labor Categories
    • Labor Per Product (LPP)
    • QC Labor
    • Maintenance Labor
    • Engineering Labor
    • Management Labor
    • Overhead
    • Manufacturing Cost
  • A Closer Look at Down Time Categories
    • Maintenance Time
    • Maintenance Reduced Production
    • Scrap Cost
    • Band-Aid
    • OEM, Outsourcing Service Contractor, Consultants
    • OEM Metrics
    • Machine Tooling Cost
    • Maintenance Parts and Shipping
  • Understanding Overall Equipment Effectiveness (OEE)
    • Benefits of Using Overall Equipment Efficiency
    • Benefits of Using True Downtime Cost
    • Setting OEE base lines (Goals)
    • The Right Way to Use Benchmarking
  • Total Effective Equipment Productivity (TEEP).
    • Where to start with TEEP?
  • Standards for Downtime Factors
    • Using TDC Metrics to Make Decisions
    • Use a Recognized, Open Data Sharing Standard
  • What is the True Down Time Cost (TDC)?
    • Hidden Costs Unearthed and Revealed With TDC
    • Looking For The Overlooked!
    • Equipment Cost Categories (Constants)
    • Labor Cost Categories (Constants)
    • Downtime Cost Categories (Occurrence)
  • Action Plan
    • Overview of the Action Plan
    • Steps along the Way
    • Implementing Automated Data Collection
    • Motivating Management
    • See True Savings Resulting From The Programs You  Implement
    • Motivating Employees
    • Utilizing TDC in Daily Decisions
  • Resource Chapter
  • Frequently Asked Questions
  • Glossary
  • Appendix

 

Price:  US$29.95 

 

Shop More

Automated download system is powered by our preferred method of payment, secure Pay Pal. (After purchase with 'Buy Now' button above, you immediately receive an email with download link.) If you prefer us to manually process your order or would like to mail or fax order in, please click CD and Book Order Form on our secure servers.

Click for manual order processing, all countries.

(Click on Credit card picture above for manual order processing. Your download link will be emailed within 24 hours with manual processing.)

Related Titles: 

"The True Cost of Downtime"

"The Japanese Path To Maintenance Excellence"

"Maintenance Policy and Procedures Manual"

"How to SMASH Maintenance Advisor e-book"

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