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Member of the BBBOnline Reliability Program

The Japanese Path To Maintenance Excellence.

By Mike Sondalini  

E-Books: Products - Contents - Abstracts - Reliability Training - Reference Books (pocket guides) - Online Store - Why Up-Time E-Books? - Testimonials

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New! MP3 audio books version available

The free online ebook sample below is copyright protected. You may not modify, publish, transmit, display, participate in the transfer or sale, create derivative works, or in any way exploit, any of the free online ebook sample content, in whole or in part. 

preventative maintenance in japan

A systematic method of equipment reliability improvement is adopted. It is based on the well-proven quality management 'Plan - Do - Check - Action' self-improvement approach.

Consultation between Production and Maintenance Departments produces the PM-10 (Preventing Maintenance over 10 years) plan of production equipment to be investigated for improvement. The operating problems are scrutinized and analyzed and then corrective plans are put into place.

The improvement work is designed, organized and scheduled. The improvement may be a design-out, a process change or a simple procedural change. Continuous improvement was the normal way of thinking and living in this Japanese company.

Once the change is in place it is again evaluated against the originally intended aims. If the original problem has not been solved satisfactorily the issue is again reviewed. The plan for future improvement work is adjusted if further progress is needed on the problem.

The continuous improvement method is followed until the equipment problems are considered to be unimportant enough to be left off the PM-10 plan.

Continued in "The Maintenance War" E-Book ...

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$25.00

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NEW! Japanese Path to Maintenance Excellence book now in MP3 audio books download format. Industrial MP3 audio books made fun as well as educational by the professionals at John Miles Production Company.

 Click for free MP3 download sample of this book. Use the 'Buy Now' button below and you can download the MP3 to your Ipod and listen to this book on your way to work!

MP3 Audio Book Price:  US$29.85  

  

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